ABB commissions the most powerful gearless mill drives

ABB commissions the most powerful gearless mill drives ever built. ... which comprises an underground nickel-copper mine in central Minnesota and a battery mineral processing facility in North Dakota.

Increasing availability through advanced Gearless Drive …

ing in the incomparable availability of the Siemens' gearless drive technology of about 99.5% – as confirmed by detailed real operational data from the Antapaccay mine in Peru. It was the first plant worldwide to use gearless drives for both applications.

gearless conveyor drives Archives

gearless conveyor drives Archive. gearless conveyor drives Archive. Join us at The Electric Mine 2025. The Electric Mine 2025; Get IM Free. Download IM; Videos/Webinars. Interviews; Webinars; ... International Mining, …

(PDF) Technical Evaluation and Practical …

Grinding mill drives play an important role in the mining industry. Almost 60% of the electrical energy consumed by modern concentrator plants goes to grinding mill drives.

Takraf details extensive gearless driven conveyor project at …

Codelco has therefore selected direct or gearless drives. The higher efficiency of the direct drive, combined with the variable speed will provide long term benefits to the project. ... International Mining Team Publishing Ltd 2 Claridge Court, Lower Kings Road Berkhamsted, Hertfordshire England HP4 2AF, UK. Tel: +44 (0) 1442 870 829 Fax: +44 ...

Power Conversion

Power Conversion builds highly efficient motors, drives and integrated system solutions for the mining industry. Our electrification and automation solutions help you to achieve higher throughput and recovery with lower maintenance and …

New gearless conveyor drives

ABB has announced that its innovative gearless conveyor drive is available for use on a wider range of conveyor systems. Already proven on larger motors, the newest drive is designed for medium power range motors (1 to 3 MW per motor) to make this technology economically feasible for a broader range of conveyor systems, including the use on mobile …

TECHNICAL AND COMMERCIAL BENEFITS OF …

Gearless mill drives are a well established solution for grinding applications in the minerals and mining industries. The paper describes the functionality and technical features of such drive systems as well as their advantages compared to other drive solutions. Due to the

ABB launches new digital tool to maximise uptime of gearless mill drives

ABB Gearless Mill Drives (GMDs) are vital to efficiently extracting critical minerals, such as copper, from increasingly low ore grades in global locations. The challenge for the industry is to meet the growing demand for critical minerals fuelling the energy transition by ensuring all relevant infrastucture is available and in place.

As the company gears up to change hands, Flender

The overlap between Flender and Siemens are solutions for very high-power drives with more than 3,000 kW (4,000hp). This means mechanical drives with gearboxes from Flender and gearless drives from Siemens. In the geared drive market has Flender been more focused on mining than Siemens, with Siemens focusing on the gearless solutions for mining?

Brochure SIMINE DRAGLINE EN

innovations, such as the gearless dragline drive, reduce operating costs even more, eliminating the need for gear maintenance and lubrication systems. Innovation, effi-ciency, productivity, and reliability are key elements in our extensive mining portfolio. Siemens is proud to be your partner in mining where our technology meets your needs.

Gearless Mill Drives (GMD's)

Gearless mill drives are advanced drive systems that eliminate the need for mechanical components such as ring-gears, pinions, and gearboxes. Instead, the mill itself …

Six gearless mill drives commissioned at Panama's newest mine

Two 28 MW gearless mill drive systems (GMDs) are operating in the company's 40 ft SAG mills and four 16.5 MW GMDS are employed in 26 football mills along with associated control systems. "Gearless mill drives are the 'workhorses' for grinding operations which are at the heart of any mine.

Gearless mill drive training courses

LC Mining, Aluminium and Cement ; Gearless mill drive training; Gearless mill drive training. ABB is number one in gearless mill drives (GMD) and combines its extensive industry knowledge with its application experience to select the most economical drive solution for your particular circumstances. The wrap around motor is designed with so ...

When it Comes to Mining, Bigger is Best

ABB provides a variety of diferent types of drive solutions for the mining industry. For example, ring-geared mill drive (RMD) systems are good solutions when the power required to drive the …

How digitalized gearless drive technology results in …

Technologies for extraction and processing, including gearless mill drives (GMDs) and gearless conveyor drives (GCDs), help operators save energy and achieve greater throughput at large mills with higher grinding capacities. When big data is also applied, this lowers costs using preventive and predictive maintenance.

Gearless drive systems for belt conveyor and …

The Siemens Drive Technologies Division has commissioned a gearless belt conveyor system in the Antapaccay copper mine in Peru. This is the first large-scale reference for this technology outside ...

Gearless Belt Conveyor Drives – New Technology for high …

Gearless drives, like those implemented for mine hoists in underground mining operations, allow the use of larger drive units and are increasingly being utilized to drive belt conveyors. Fig. 1: …

SIMINE Drives

Gearless drives, perfect interaction between sensors, IT, mechanics and intelligent service strategies are key terms here – and with SIMINE solutions you're always at the cutting edge of technology. ... Mine winders Material handling 14 – 17 Beneficiation Grinding mills Pumps

ABB's six gearless drives at heart of first

Two 28 MW gearless mill drive systems (GMDs) are operating in the company's 40 ft SAG mills and four 16.5 MW GMDS are employed in 26 football mills along with associated control systems. "Gearless mill drives are the 'workhorses' for grinding operations which are at the heart of any mine.

Making remote mines and low ore grades economical and …

ABB successfully commissions six gearless mill drives at Panama's newest mine ABB GMDs at Panama's newest mine. The six ABB GMDs, which are the most powerful mill drive systems on the market are all now in continuous operation. Two 28 MW gearless mill drive systems (GMDs) are operating in the mine's 40 foot SAG mills and four 16.5 MW GMDS are ...

Gearless Conveyor Drive for medium power

Low-speed gearless conveyor drives January 6, 2023 Slide 6 ABB Ability™eMine. For your world, and mine. Reduced maintenance and risk of failure Reduced risk of oil pollution, fire and accidents Preserve the use of resources No gearbox Replaced with Permanent Magnet Motor technology

GRINDING: ABB commissions six gearless mill …

Technology leader ABB has deployed six ABB gearless mill drives at the Cobre Panama copper mine, which is located 120 km west of Panama City. The operator is Mineria Panama S.A. Following a period of ownership …

Siemens updates on gearless conveyor drives from IPCC …

For the gearless drives installed at Antapaccay, Siemens used cycloconverters rather than voltage source inverters. Cycloconverters have the highest reliability and efficiency (99.5%) as well as high overload capabilities which are ... ThyssenKrupp and Siemens supplied the 6.5 km overland conveyor to transport the copper ore from the mine to ...

gearless mill drives Archives

gearless mill drives Archive. Join us at The Electric Mine 2025. The Electric Mine 2025; Get IM Free. Download IM; Videos/Webinars. Interviews; Webinars; Videos; 2025 Media Pack; Events; ... International Mining, Team Publishing …

Gearless Conveyor Drives- the power behind the world-s

At Chuquicamata, switching from open-pit with truck/shovel operations to underground operations using the TAKRAF conveyor with ABB gearless drives will help mine owner Codelco save roughly 130 million litres of gasoline per year by eliminating the need for 120 large-haul trucks, bringing the CO₂ emissions from the mine from 340,000t per annum to 100,000t, a saving of …

Siemens supplies the world's biggest gearless conveyor

The conveyor belt system comprises three individual sections which are equipped by a total of five Integrated Drive Systems. For the largest of the belt sections, Siemens is supplying two gearless ...

CONVEYORS

Mining Excavation and Transport told IM of its installations: "At the moment the gearless conveyors for Antapaccay, Las Bambas, Escondida OGP1 and Cuajone are in operation. Prosper Haniel was in operation until December 21 2018 due to the mine then closing. The gearless drives for the other projects at Oyu

Gearless mill drives could be the solution to the copper crisis

Gearless mill drives could be the solution to the copper crisis. ABB experts on the role of hoists and GMD in tackling safety and shortages. Beth McLoughlin. ABB's Francis Lacasse (left) and Wilson Monteiro next to a working model of a gearless mill drive, at MINExpo. ... The definitive guide to mining operations and excellence. Established in ...

Sentinel Copper Mine, Gearless mill drive systems

The First Quantum Minerals (FQM) mining company is expecting to produce approximately 280,000 to 300,000 tons of copper per year and relies on Siemens drive systems for its grinding mills. Up to 300,000 tons of copper will be mined at Sentinel, one of FQM's flagship plants FQM has opted for Siemens Gearless Mill Drives to be used in the two SAG (Semi-Autogenous …

ME Online Exclusive Gearless drives for

underground mining operations, do permit larger drive capacities. As part of the above-mentioned study, a conveyor is equipped with three gearless drives, each delivering an output of 7,000 kW. Gearless drive systems for belt conveyors – maintenance and efficiency The advantages of gearless drives compared to electromechanical drives cannot ...

GMDs: the driving force behind sustainable mill operations

Mining operators face a dilemma: how to optimise production, maintain quality control and reduce energy usage during high-volume projects that are increasingly characterised by poor ore grades, and therefore require larger mills with higher grinding capacities to achieve greater throughput. ... ABB gearless drives also contain a single-turn ...

Grinding

Siemens has provided almost 100 SIMINE Gearless mill drives to the mining industry since 1980. In these thirty-plus years, SIMINE Gearless mill drives have accumulated a combined total of over 500 years in operation time – and this number is steadily growing even as you read this. This is a benchmark we are immensely proud of.

Products & Solutions for the Mining Industry

Advanced, medium-large power gearless conveyor drive solutions. Increased system eficiency and MTBF enabling lower CAPEX and oPEX. Standardized pre-packaged solutions. Modular …

GMDs: the driving force behind sustainable mill operations

Gearless mill drives (GMDs) constitute a compelling alternative to traditional ring-geared mill drives (RMDs) in such environments. Both drive types can be used to power large …

Advantages of Gearless Motor Drives in Large Ore Grinding …

Mining and Ore processing plants use mills with very high capacity drives. Gearless motor drives are the alternative to the conventional motor with many advantages. This article gives a brief …